•Dura-Cyl 160MP/HP•Dura-Cyl 180MP/HP•Dura-Cyl 200MP/HP•Dura-Cyl 230MP/HP•Dura-Cyl 265MP/HP•Cryo-Cyl 80HP•Cryo-Cyl 120, 180, 230LP•Dura-Cyl MCR 180MP/
5INTRODUCTION9over pressurization by a bursting disc that acts as asecondary relief device. These devices meet the requirements of CGA Pamphlet S-1.1
5INTRODUCTION10Gross Maximum Sight Model Storage Operating GaugeCapacity Pressure Protector(Liter) (PSIG) ColorCryo-Cyl 80 HP 85 350 orangeCryo-Cyl 12
5INTRODUCTION11Responsibilities of Distributor and Fillers of Liquid CylindersChart is stating below the responsibilities of the filler ofany cryogeni
6FEATURES12GeneralThe Chart cryogenic liquid cylinders were designed tofurnish a convenient, reliable, and economical methodfor the transportation and
6FEATURES13Figure J-1 illustrates vaporizer performance for theDura-Cyl series liquid cylinders.Figure K illustrates continuous flow rates for CO2andN
6FEATURES14Physical CharacteristicsDiameter - inches (cm.) 20 (50.8) 20 (50.8) 20 (50.8) 20 (50.8) 20 (50.8)Height - inches (cm.)¬59.6 (151.3) 59.6 (1
6FEATURES15Notes: The DURA-CYL MP series is not approved for use with CO2or N2O.¨ At lower relief valve settings, weights and capacities are higher (S
FEATURES16Physical CharacteristicsDiameter - inches. (cm.) 20 (50.8) 20 (50.8) 20 (50.8) 26 (66.0)Height - inches (cm.) ¬39.5 (100.3) 51 (129.5) 63.5
7THEORY OF OPERATION17GeneralThe various liquid cylinders of the Dura-Cyl/Cryo-CylSeries have the same general operating characteris-tics. Each model
7THEORY OF OPERATION18Filling ProceduresThe following recommendations should be used to op-timize liquid cylinder filling:* Keep the transfer lines as
1CHART- LIQUID CYLINDER USERS MANUALREVISION LOGLETTER DATE DESCRIPTIONG 9/01/92 New release with PLC and Dura III ModelsH5/01/94 New release with Dur
7THEORY OF OPERATION19The supply of gaseous product is the primary opera-tion of the liquid cylinder. An additional regulator mustbe added to the gas
7THEORY OF OPERATION20When the pressure falls below the pressure buildingregulator setting (125 psi), the regulator will open(Figure R). This will all
8OPERATION OF CRYO-CYL 120 / 180 / 230 LP21GeneralThe Cryo-Cyl 120/180/230 LP cryogenic liquid cylin-ders have been designed to transport, store anddi
8OPERATION OF CRYO-CYL 120 / 180 / 230 LP22Item Part No Qty Spares * Description111769595 1 Globe Valve – 3/8" FPT (Liquid) (Blue)21110072 2 1 Ma
8OPERATION OF CRYO-CYL 120 /180 / 230 LP23Filling ProceduresThe Cryo-Cyl LP is equipped with a Liquid and Ventvalve that are used for filling. Use a p
8OPERATION OF CRYO-CYL 120 /180 / 230 LP241. Connect the transfer hose to the liquid valve(Item 1) of the cylinder.2. Connect or place the other end o
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP25GeneralThis section of the manual deals with the Dura-Cyl MCR160 MP, Dura-Cyl MCR 180 MP, Du
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP26Item Part No Qty Spares * Description50 2015179 1 1 Pressure Gauge (0-400 psig/27.6 BAR)51 1
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP27Filling ProceduresThe liquid cylinder is regulated by the US DOT/Trans-port Canada for trans
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP28Gas WithdrawalThe liquid cylinder will deliver gas at various flow ratesand temperatures (as
1PREFACE2This edition of the Chart Liquid Cylinder Users Manualdocuments Release I and all subsequent releases ofthe Chart Inc. Dura-Series cryogenic
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP29RELIEF VALVE ARGON NITROGEN OXYGENSetting (PSIG) LBS SCF LBS SCF LBS SCFDURA-CYL 160 MP (235
9OPERATION OF DURA-CYL MCR 160 / 180 / 200 / 230 / 265MP30RELIEF VALVE ARGON NITROGEN OXYGENSetting (BAR) KG NM3KGNM3KGNM3DURA-CYL 160 MP (16 bar max.
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP31GeneralThis section of the manual deals with the Dura-Cyl MPmodel liquid cylinder. The Dura-Cy
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP32Item Part No. Qty. Spares * Description90 11534542 4 4 Bolt SS # 10-32 x 2.5" 91 2911071
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP33Filling ProceduresThe Dura-Cyl MP is regulated by the Department ofTransportation (US DOT/Tran
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP34Operating PressureThe liquid cylinder will automatically maintain a nor-mal operating pressure
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP35RELIEF VALVE ARGON NITROGEN OXYGENSetting (PSIG) LBS SCF LBS SCF LBS SCFDURA-CYL 160 MP (235 p
10OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 MP36RELIEF VALVE ARGON NITROGEN OXYGENSetting (BAR) KG NM3KG NM3KG NM3DURA-CYL 160 MP (16 bar max.
11OPERATION OF DURA-CYL MCR160 / 180 / 200 / 230 / 265 HP37GeneralThis section of the manual deals with the Dura-CylMCR 160/180/200/230/265 HP. They w
11OPERATION OF DURA-CYL MCR 160 /180 / 200 / 230 / 265 HP38Item Part Qty Spares * Description120 2010064 1 1 Pressure Gauge (600 psig/ 41.4 BAR)121 19
2TABLE OF CONTENTS31 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Contents.. . . . . . . . . . . . . . . . . . . . . . . . . .3
11OPERATION OF DURA-CYL MCR 160 /180 / 200 / 230 / 265 HP39Filling ProceduresThe high pressure liquid cylinder is regulated by theDOT/Transportation C
11OPERATION OF DURA-CYL MCR 160 /180 / 200 / 230 / 265 HP40Operating PressureThe liquid cylinder will automatically maintain a normaloperating pressur
11OPERATION OF DURA-CYL MCR 160 /180 / 200 / 230 / 265 HP41RELIEF VALVE ARGON NITROGEN OXYGEN CO2N20Setting (PSIG) LBS SCF LBS SCF LBS SCF LBS SCF LBS
11OPERATION OF DURA-CYL MCR 160 /180 / 200 / 230 / 265 HP42RELIEF VALVE ARGON NITROGEN OXYGEN CO2N20Setting (BAR) KG NM3KG NM3KG NM3KG NM3KG SCFDURA-C
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP43GeneralThis section of the manual deals with the Dura-Cyl 160HP, 180 HP, 200 HP, 230 HP, and 2
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP44Filling ProceduresThe high pressure liquid cylinder is regulated by the DOT/Transportation Can
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP45Filling can be accomplished by either pressure transferor pump fill. The following procedure s
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP46CAUTION: The liquid and vent valves on high pres-sure liquid cylinders should always be kept c
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP47RELIEF VALVE ARGON NITROGEN OXYGEN CO2N20Setting (PSIG) LBS SCF LBS SCF LBS SCF LBS SCF LBS SC
12OPERATION OF DURA-CYL 160 / 180 / 200 / 230 / 265 HP48RELIEF VALVE ARGON NITROGEN OXYGEN CO2N20Setting (BAR) KG NM3KG NM3KG NM3KG NM3KG SCFDURA-CYL
3SAFETY4Chart has conducted a rigid test program for liquidcylinders, both internally and through an independenttesting laboratory, to verify the safe
13OPERATION OF CRYO-CYL 80 HP49GeneralThis section of the manual deals with the Cryo-Cyl80HP liquid cylinder. The Cryo-Cyl 80 HP is designedto transpo
13OPERATION OF CRYO-CYL 80 HP50Item Part No. Qty. Spares * Description190 2010064 1 1 Pressure Gauge (0-600 psig/ 41.4 BAR)192 1911632 1 1 Safety Rup
13OPERATION OF CRYO-CYL 80 HP51Filling ProceduresThe Cryo-Cyl 80 HP is regulated by the Department ofTransportation (US DOT) for transporting liquid o
13OPERATION OF CRYO-CYL 80 HP52CAUTION: The liquid and vent valves on an emptyliquid cylinder should always be kept closed to pro-tect the inner vesse
14DURA-CYL / CRYO-CYL BASE DESIGN53The Dura-Cyl/Cryo-Cyl Series liquid cylinder has var-ious base designs that help the cylinder stand straightand mak
14DURA-CYL / CRYO-CYL BASE DESIGN54Item Part No. Qty. Spares * Description220 4311359 2 Handgrip – 1" (black)221 2913711 4 Flat Washer (SS)222 29
15TROUBLESHOOTING55The troubleshooting section of this manual deals withthe normal operating conditions and the problems thatmay occur with the Dura-C
15TROUBLESHOOTING56Problem Problem Cause Corrective ActionLiquid cylinder builds excessive pressure orbuilds pressure too fast.Liquid cylinder pressur
15TROUBLESHOOTING57Frost occurs on head orknuckle.Frost occurs evenly overthe cylinder surface.Miscellaneous frost spotson cylinders.Delivery gas is t
16SERVICE AND MAINTENANCE58GeneralThis section contains the information regarding theliquid cylinder care and maintenance. It includes theparticular m
4SAFE HANDLING5CautionOnly use replacement equipment which is compatiblewith liquid oxygen and has been cleaned for oxygenuse. Do not use regulators,
5916SERVICE AND MAINTENANCEITEM PART NO. PART NAME110537961 Dura-Cyl 160 MP & MCR1 10537987 Dura-Cyl 180 MP & MCR1 10538007 Dura-Cyl 200 MP &
6016SERVICE AND MAINTENANCEReliquefying Solid CO2In the event the Dura-Cyl HP/Cryo-Cyl HP loses pressureand the contents become solidified, the follow
16SERVICE AND MAINTENANCE61For Dura-Cyl with LCCM Pressure ControlManifold in Gas Service (Refer to Figure AA)1. Close all four manual valves on the D
16SERVICE AND MAINTENANCE62Bench Setting a Pressure Control Regulator ForThe CRYO-CYL1. Connect the pressure control regulator to a nitrogenpressure s
16SERVICE AND MAINTENANCE63 28651104 379 1 2 18 14 15 17 9 11 11a 12 a 7 12 EF1/2LIQUIDNITROGENEF1/2LIQUIDNITROGEN(old st
16SERVICE AND MAINTENANCE64Rebuilding the Operational ValvesThe valves that are used on the Dura-Cyl/Cryo-Cylmodels have a spring loaded rotary stem.
17APPLICATIONS AND ACCESSORIES657. Place handwheel (Item 1) over stem and on bon-net.8. Install seal (Item 10) over stem into recess ofhandwheel.9. In
17APPLICATIONS AND ACCESSORIES66FillingThe filling of liquid cylinders can be done more eco-nomically if the liquid fill system uses a Chart Lo-LossSy
18SAFETY BULLETIN67GeneralCryogenic containers, stationary or portable, are fromtime to time subjected to assorted environmental con-ditions of an unf
18SAFETY BULLETIN68Oxygen Enriched AtmospheresAn oxygen enriched atmosphere occurs whenever thenormal oxygen content of the air is allowed to riseabov
4SAFE HANDLING6This method is used when frequent and short distancemoves of a liquid cylinder are required. Before utiliz-ing this method of transport
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4SAFE HANDLING7Transporting ProceduresThe Dura-Cyl/Cryo-Cyl Series liquid cylinders are de-signed to withstand the normal handling associatedwith tra
5INTRODUCTION8GeneralThe Chart Inc. Dura-Series cryogenic liquid cylindersand the Cryo-Cyl Series cryogenic liquid cylinders (fig-ure D) are double w
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